Having almost 2 decades of domain expertise, we are engaged in offering Heavy Duty Hydraulic Forging Press. It is manufactured by under the supervision of our experts utilizing optimum grade components with the help of modish techniques. The offered machine is used to form bushings, car wheels, gears, unions, elbows, etc. Further, this Heavy Duty Hydraulic Forging Press can be availed from us market leading rates within promised time span.
Features:
Fabricated ultrasonically tested steel construction of frame:Frame is fabricated from prime steel plates of proper thickness for greater strength rigidity. All home is designed an latest software's to resist any deflection & capable enough to withstand high pressure &vibration damping capabilities.
Accurate slide Guiding Arrangement :Different kind of guiding arrangement are provided to suit the application of the press long guiding length &suitable guide with centralized lubrication systems provided in the presses.
Most Reliable Hydraulic Drive System :SAHTEC hydraulic system is most reliable & the backbone of hydraulic presses. It involves a compact manifold Block ta avoid piping thus less chance of any leakages in the system so pressure will remain constant throughout the cycle. MI the valves are internationally reputed make, so reliability is more. High quality indigenously made precision hydraulic cylinders with low friction PTFE seals with 60%. Bronze guide top ensure operation & long life of the press.
Mould opening with three steps of speed profile (Slow —fast —slow).
Highly Sophisticated, intelligent control of the press functions by 0/ARON PC with following functions :
Electronic Press Control:
A powerful compact control for digital control over press functions. Simple user-friendly system with keypad on touch screen entry of control functions and setup parameters.
With the base electronics press control you can:
Diagnostic capability : ALL PLC I/O points can be monitored on the screen.
Slide Mounted Knockout Cylinders :
Powerful Four (4) 3.25" Bore, 2.0" Rod, 5.0" Stroke cylinders capable of a combined tonnage of 20 tons in the slide of the press. Cylinders will be approximately 12" apart center to center in the front to back direction and approximately 36" apart in the left to right direction. Cylinders will actuate when slide reaches of stroke so as keep the frimmed forging in the lower die when the slide retracts. Cylinders will need to extand at the same speed as the main slide return speed. Cylinders will retract upon reaching the top setting for the slide.
Hydraulic Oil : Flame retardant oil will be used in this press. All seals should be viton where possible.
Note : Press will be subjected to a full wash down approximately weekly. Provisions taken to prevent a high- pressure washer from spraying into any electrical boxes or connections. All wiring will be set up to enter Electrical Enclosures or junction boxes from beneath and all Solenoid connectors to be NEMA 12 with Silicon sealant.
Cooling Plan: Provide an Upper Cooling Plan. Cooling Platen to be 60"x40"x5" thick. Cooling channels will be provided in the platen. Cooling platen will help to reduce the amount of heat buildup in the trim tooling from trimming hot forgings.
Tonnage | Adjustable from 160 to 800 maximum |
Bed Bolster | 60"L-R x 40" F-B |
Slide Bolster | 56" L-R x 36" F-B |
Open Height (daylight) | 54" |
Closed Height | 24" |
Stroke | Adjustable to 30" |
Pass through width | 66" |
Window Size | 20" |
Floor to table | 48" |
Cylinder bore diameter (Main Cylinder Qty 1) | 26" |
Ram Diameter | 18" |
Cylinder bore diameter (Jack Cylinder-Qty 1) | 8" |
Ram diameter | 5.5" |
Pump | 75 GPM |
Hydraulic System | Jack Cylinder Controlled Pre-Fill |
Ram Speed : Close, Inches per minute | 729 |
Ram Speed : Press, Inches per minute | 175 |
Pressing speed at 1751PM is only for upto a 4" long stroke. Anything longer and the press would then be pumping 75GPM for a pressing speed of 331PM | |
Ram speed : Open, Inches per minute | 653 |
Maximum System Pressure (PSI) | 3500 |
Motor H.P. | 150 |
Overall Size | 148"L-Rx98" F-Bx315" High |
Weight | 144,000lbs |